How To Check Free Play On Manual Slack Adjusters

During my years of experience dealing with manual slack adjusters, I have learned the significance of consistently monitoring the free play. This term refers to the slack adjuster’s ability to move before applying pressure to the brakes. Maintaining appropriate free play is crucial for ensuring the best performance and safety of your vehicle. Today, I will walk you through the steps of checking the free play on manual slack adjusters.

Firstly, you will need a few tools to perform this task. You will need a brake release tool, a pry bar or screwdriver, a measuring device such as a ruler or a tape measure, and a torque wrench. It’s always a good idea to have these tools handy before getting started.

Step 1: Prepare the Vehicle

Before beginning the free play check, park the vehicle on a flat surface and engage the parking brake. Make sure the engine is turned off and the gearbox is in neutral. This will ensure that the wheels are not spinning and the vehicle is secure during the process.

Step 2: Release the Brakes

Using the brake release tool, release the brakes. This will allow the slack adjuster to move freely and give you an accurate measurement of the free play.

Step 3: Locate the Slack Adjuster

Identify the position of the slack adjuster. It is usually located near the brake chamber and connected to the brake shoe. You may need to use the pry bar or screwdriver to gain access to the slack adjuster.

Step 4: Measure the Free Play

Place your measuring device near the slack adjuster and measure the free play. This can be done by manually moving the slack adjuster back and forth. The goal is to determine the distance it can move before engaging the brakes.

Remember, different vehicles may have different specifications for free play, so make sure to consult the manufacturer’s guidelines to ensure you are within the recommended range.

Step 5: Adjust if Necessary

If the free play is outside of the recommended range, you will need to adjust it. Using the torque wrench, loosen the lock nut on the slack adjuster and turn the adjusting bolt clockwise to increase free play or counterclockwise to decrease free play. Once adjusted, tighten the lock nut to secure the new setting.

Step 6: Verify the Free Play

After making the necessary adjustments, repeat the measurement to ensure that the free play is now within the recommended range. This step is essential to confirm that the adjustment was successful.

Conclusion

Checking the free play on manual slack adjusters is a vital maintenance task that should not be overlooked. By regularly monitoring and adjusting the free play, you can ensure the optimal performance and safety of your vehicle. Remember to consult the manufacturer’s guidelines and specifications for your specific vehicle to perform this task correctly. Safe travels!